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Our production is based on state-of-the-art production and IT technologies that ensure a high standard of manufacturing. With our large production area, which covers 230,000 m2 in total in 6 different countries, we are autonomous and effective. We have our own R+D Centre, and we also invest in Industry 4.0 solutions to meet our clients' needs even better. We want our manufacturing processes to be efficient, eco-friendly and perfectly adjusted to our clients' preferences.
Office chairs and furniture are used a few hours a day – or even a dozen, with shift work, for example – for many years. Their durability is being tested all the time. Therefore, quality is of utmost importance. When looking for a reliable office equipment producer, you should pay attention not only to the visible manufacturing quality, but also to the certificates and quality standards the products comply with.
When you arrange your office, you have to purchase a wide range of products: chairs for different rooms, desks, tables, sofas and armchairs. It is most convenient if you can buy all of these items from the same supplier, but it is difficult to find a company that offers such a wide product portfolio. When an extended product range is on offer, it is easier to find solutions that are best adjusted to your own preferences and the needs of the interior being arranged.
Our factories operate using innovative production and IT technologies. We use Industry 4.0 solutions there in order to build a smart and effective organisation.
Nowy Styl Group is an independent producer: we have our own toolshop and a multifunctional machinery park for processing wood, metal and plastic. Almost all components are manufactured in one of our numerous factories, located in Poland, Germany, Switzerland, Russia, Ukraine and Turkey.
The Office Furniture Factory is fully automated. Its technological line ensures full flexibility of production and minimum retooling times. The implemented sorter and specialist board cutting sections, together with lines for veneering narrow edges (including curvilinear laser veneering), are the Group’s greatest assets in the market. The modern board machine that adjusts a cardboard box to the size of the product deserves to be mentioned as well.
In the Office Furniture Factory, there is a separate line designed for producing veneered furniture. Veneer sheets are joined together to create plywood of the right size, which are then glued, cut, varnished and polished. Some tasks are performed by advanced machines, but most of them are done manually by experienced employees. This allows us not only to achieve the highest quality, but also to give every veneered product a unique character.
We manufacture bent and laminated components, as well as solid wood ones, with the use of state-of-the-art technology that offers almost unlimited multi-axis modelling possibilities.
We mainly process beech and birch, but we can also introduce other types of wood at the client’s request. We offer veneer sheets in three quality classes. We are able to guarantee consistently high quality across our products and timely delivery even for large orders.
Metal elements are, for the most part, manufactured using computer controlled devices, which allows us to realise the production plan and ensure the products are consistently high quality. One such example is the laser cutting machines LT Combo and LT8, designed for machining profiles and sheets. Because of the chromium and paint coatings applied on modern production lines, our products are highly resistant to scratching and have an aesthetically pleasing appearance.
One of the newest devices in our factories is a machine for producing flexible foam. The products manufactured are used to fill in the seats and backrests of chairs and other furniture items. We have five machines for manufacturing foam. Four of them produce flexible foam and one produces integral foam. We test materials and moulds continually, which allows us to guarantee the highest quality product that conforms to all standards.
We also use state-of-the-art technologies to manufacture plastic elements. Airmoulding allows us to reduce manufacturing costs, just like recycling plastics, which is also considered eco-friendly because it helps limit material consumption.
With extensive experience in colouring detail, we offer the full range of RAL colours. Components manufactured in the factory and raw materials are carefully assessed at our own research lab for plasticity and durability.
We can combine precision craftsmanship with batch production requirements.
We upholster our furniture with high quality fabrics, leather or imitation leather. One of the factory’s great advantages is the possibility to use materials supplied by the client. We have devices to test the quality of the supplied leather sheets, which can detect even the slightest imperfections, as well as a cutter device that ensures the precise and optimal preparation of upholstery forms.
The factories we visited are some of the best production plants to be found in Europe today, firstly in terms of the advanced technologies they use. Rarely do we see a company that controls the whole production process, including the production of wooden, metal and plastic components. This is extremely interesting. We were very impressed by the production space, which covers 170,000 m2. (…)
Few companies can, like Nowy Styl Group, supply virtually all office equipment elements. You usually have to buy tables, chairs and soft upholstered furniture from different suppliers. There are only few companies in Europe that supply such a wide range of products. Nowy Styl Group is a top class company that belongs in the group.
Jean-Paul Fournier
Editor-in-chief of the “Office et Culture” magazine
In the process of maintaining the quality, safety and environmental standards of our processes and technologies, we are supported by the quality management standard ISO 9001, the environmental management standard ISO 14001 and the occupational health and safety management standards OHSAS 18001 and PN-N 18001. All of our production plants operate in accordance with these standards. Moreover, our factory in Germany has been awarded the eco-management and EMAS audit certificate, and the wood processing plant in Poland has the FSC certificate; this is where we manufacture plywood made of timber from sustainably managed forests.
With the large scale of production and the continuous expansion of the product lines we offer, it is very important to plan our use of resources efficiently and manage product lifecycles and configurations. ERP and PLM class systems support us in this. These systems also support our logistics and order processing. Computerisation of our production processes allows us to operate efficiently, cost-effectively and reliably.
However, the technology itself is not enough to achieve success. In order to use the full potential of the latest machines and solutions, it is necessary to expand our team of specialists. Our team of experts includes experienced engineers, such as constructors, technicians, automation specialists, electricians and craftsmen. We continually train them on the latest solutions and tools. We also cooperate with universities and vocational schools to create a qualified pool of future employees.
Our Technology and Implementation Department tests the durability of the products manufactured. This is where prototypes of new furniture are verified for their accordance with the relevant standards and certificates. We also have a Stinger II machine – one of the most modern specialist devices – which takes contact and digitisation measurements using a scanner. This form of transferring dimensions allows for the precise verification of products and projects, and helps us provide the client with the highest quality product supported by the appropriate measurements.
We continuously invest in the latest technologies to exceed the market’s needs. We develop these innovative products in our own Research and Development Centre in Jasło. This is where our experts test product prototypes, new solutions and advanced production technologies. They also conduct research in the area of office space acoustics, product ergonomics and the integration of information technologies. Their work has resulted in composite seats and the use of cellular board in office furniture, for example.
To improve the environmental properties of our products, we have started manufacturing products made of cellular board. Cellular board is a modern and eco-friendly material that is widely used in the furniture industry. It has surface layers made of durable chipboard or HDF boards and a paper filling that resembles honeycomb. Its biggest advantage is that it is lightweight, which helps lower transport costs and fuel consumption. It is durable and has all the important constructional features too. The production of cellular board requires less wood-based material, and cellular board is fully recyclable.
With the help of European Funds, we have developed new technology that enables us to use our production waste to the maximum possible extent and reduce our consumption of raw materials. Composite board is made of waste generated during manufacturing processes (e.g. wood-based waste, scraps of upholstery fabrics). It can successfully replace the components used previously. You can find composite board, for example, in upholstered versions of our popular chairs, such as VENUS and FOSCA, as well as in other chairs for cafes, home interiors and office social zones.
Our Research and Development Department is working on Internet of Things solutions for office spaces. In 2017 we presented a prototype of a smart chair – Navigo Smart. The operative chair is equipped with a microcomputer and ULE technology that connects the chair with a computer or a smartphone. The sensors the chair is fitted with can monitor the chair's adjustment and the user's behaviour. They also measure the physical conditions of a workstation, such as temperature, humidity and air pressure. Using the data gathered, it is possible to determine whether the user sits in an ergonomic position and works in optimal conditions. The data can also be used to analyse desk occupancy in a company.
We are one of the leading furniture companies when it comes to innovative production. We are also gradually implementing Industry 4.0 technologies, such as smart devices that help us fully automate production and optimise processes using the data gathered in real time. By using these devices, we can shorten the product implementation time (so-called “time to market”) and increase the efficiency of manufacturing short product batches on an industrial scale. This will enable us to adjust the existing products to the individual needs of our clients, which is essential in terms of responding to their requirements quickly and accurately.
Tomasz Bardzik
Technical Director at Nowy Styl Group
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Nowy Styl Group
ul. Pużaka 49, 38-400 Krosno
T: +48 13 43 76 100
F: +48 13 43 62 732
E: info@nowystylgroup.com
NIP 684-000-93-02
© Nowy Styl Group 2019